采掘原油，是一項(xiàng)非常復(fù)雜的工作中，原油并不能立即應(yīng)用，由于油井中爆出的原油都帶有伴生氣、水和一定量的泥渣等殘?jiān)?原油在提練以前需要通過(guò)脫氣、脫干、除砂等凈化處理解決。通常原油需通過(guò)脫氣分離、一段脫脂離水、二段熱化學(xué)地基沉降脫破乳水，乃至還需經(jīng)熱處理爐、儲(chǔ)罐、污水提升泵等處理方式，造成步驟繁雜、機(jī)器設(shè)備多種多樣、耗能高、項(xiàng)目投資亦大。
Extracting crude oil is a very complicated work, and crude oil cannot be used immediately. As the crude oil burst from the oil well contains associated gas, water, a certain amount of sludge and other residues, the crude oil needs to be purified by degassing, dehydration, and desanding before refining. Generally, crude oil needs to be treated by degassing separation, primary degreasing and water separation, secondary thermochemical foundation settlement and demulsification, and even by heat treatment furnace, storage tank, sewage lift pump, etc., resulting in complex steps, various machinery and equipment, high energy consumption and large project investment.
三相分離器
Three phase separator
三相分離設(shè)備的基礎(chǔ)原理是將燃?xì)馑旌衔镔|(zhì)*進(jìn)到預(yù)脫氣室，靠漩流分離及重能力功效滑脫很多的原油伴生氣，預(yù)脫氣后的水和油混合物質(zhì)經(jīng)引流管*進(jìn)到調(diào)節(jié)器與水清洗室，在帶有脫硫劑的活力隔水層內(nèi)清洗破乳，開(kāi)展減壓穩(wěn)壓閥，減少來(lái)液的雷諾系數(shù)，再經(jīng)聚結(jié)器整流器后，注入地基沉降分離室進(jìn)一步沉降分離，脫氣原油越過(guò)擋板進(jìn)到油室，并經(jīng)蒸汽流量計(jì)計(jì)量檢定，操縱后排出分離器，水相便是依靠工作壓力均衡經(jīng)軟管進(jìn)到水室,進(jìn)而做到燃?xì)馑喾蛛x的目地。
The basic principle of three-phase separation equipment is to put the gas water mixture * into the pre degassing chamber, slip off a lot of crude oil associated gas by means of swirling flow separation and heavy capacity effect, and the pre degassed water and oil mixture enters the regulator and water cleaning chamber through the drainage pipe *, clean and break the emulsion in the active water resisting layer with desulfurizer, carry out the pressure reducing and stabilizing valve, reduce the Reynolds coefficient of the incoming liquid, and then pass through the coalescer rectifier, Inject into the foundation settlement separation chamber for further settlement and separation. The degassed crude oil passes through the baffle and enters the oil chamber. It is measured and verified by the steam flowmeter and then discharged from the separator after operation. The water phase enters the water chamber through the hose depending on the working pressure equalization, so as to achieve the goal of three-phase separation of gas and water.
通過(guò)十幾年的探討和試驗(yàn)，產(chǎn)品研發(fā)出的三相分離設(shè)備不但可以用以石油開(kāi)采腎氣－固－液的三相分離，與此同時(shí)我企業(yè)在三相分離設(shè)備原來(lái)的根基上開(kāi)展了*新。選用分離元器件對(duì)分離后導(dǎo)出的原油和水進(jìn)行檢測(cè)，符合規(guī)定立即導(dǎo)出，如不符合規(guī)定，則再次回到三相分離器開(kāi)展二次分離直到做到規(guī)定外輸，提高導(dǎo)出原油的質(zhì)量。
Through more than ten years of discussion and test, the three-phase separation equipment developed by Shaanxi Aerospace Delin Hi Tech Group can not only be used for the three-phase separation of gas solid liquid in oil exploitation, but also our company has developed a new three-phase separation equipment based on the original foundation. Select separation components to detect the crude oil and water exported after separation, and export them immediately if they meet the requirements. If they do not meet the requirements, return to the three-phase separator again for secondary separation until the specified export is achieved, so as to improve the quality of exported crude oil.
該分離器由泥倉(cāng)、水倉(cāng)兩部份組成，二者上、下相接變成一體。泥倉(cāng)由封頭、不銹鋼封頭、進(jìn)風(fēng)口、排氣口、過(guò)慮部件、擋泥柵、卸泥器、出水口組成。水倉(cāng)由廂體、底版、擋板、排水口、換氣口及入孔構(gòu)成。本道實(shí)用新型構(gòu)造簡(jiǎn)易、占地總面積小，運(yùn)作靠譜、無(wú)耗能，分離全過(guò)程全自動(dòng)進(jìn)行；適用氣、固、液版三相權(quán)分離，尤其是氣、固含量高，總流量改變比較大的氣、固、液三相分離。
The separator is composed of mud bin and water bin, which are connected to each other from top to bottom. The mud bin is composed of a head, a stainless steel head, an air inlet, an air outlet, a filter component, a mud screen, a mud unloader, and a water outlet. The water tank is composed of a chamber body, a bottom plate, a baffle, a drain, an air exchange port and an inlet. The utility model has simple structure, small floor area, reliable operation, no energy consumption, and the whole separation process is fully automatic; It is suitable for three-phase separation of gas, solid and liquid, especially for gas, solid and liquid three-phase separation with high gas and solid content and large change of total flow.
設(shè)計(jì)方案生產(chǎn)的三相分離器設(shè)備促使原先的分離全過(guò)程一體化、智能化系統(tǒng)、撬裝化。將機(jī)器設(shè)備投入使用方，應(yīng)用方僅需將機(jī)器設(shè)備的通道與來(lái)料檢驗(yàn)報(bào)告管路聯(lián)接，將出入口與進(jìn)料管路聯(lián)接，便可交付使用，大幅度降低了應(yīng)用方的修建成本費(fèi)及維護(hù)保養(yǎng)成本費(fèi)，并巨大的增強(qiáng)了應(yīng)用方的建網(wǎng)站**。且因?yàn)闄C(jī)器設(shè)備相對(duì)高度集成化了機(jī)械自動(dòng)化，完成了由初期的人力巡場(chǎng)值班變化為光電值班，也大大的地減少了人力成本。
The three-phase separator equipment designed and produced by Shaanxi Aerospace Delin Hi Tech Group promotes the original integration of the whole separation process, intelligent system and skid mounting. When the machine and equipment are put into use, the application party only needs to connect the channel of the machine and equipment with the pipeline of the incoming material inspection report, and connect the inlet and outlet with the feed pipeline, which can be delivered for use. This greatly reduces the construction cost and maintenance cost of the application party, and greatly enhances the construction of the application party's website * *. And because the machinery and equipment are relatively highly integrated with mechanical automation, it has completed the change from the initial human patrol duty to the photoelectric duty, which also greatly reduces the human cost.
生產(chǎn)制造的三相分離器設(shè)備的多方位優(yōu)點(diǎn)，已被中國(guó)石油、延長(zhǎng)石油等企業(yè)采購(gòu)，分離實(shí)際效果可以達(dá)到了石油行業(yè)的苛刻規(guī)范，也得到了多方的充分肯定。
The three-phase separator equipment manufactured has multiple advantages and has been purchased by PetroChina, Yanchang Petroleum and other enterprises. The actual separation effect can meet the strict specifications of the petroleum industry and has been fully affirmed by many parties.
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2022-11-11
